LASER SAFETY JACKET // AERO-FIN WORKBENCH

Upward-Projecting Wearable Laser Conspicuity System • SRS, 3D CAD, Schematic & IEC 60825-1 Simulator

IEC 60825-1 Classification
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—
Hazard Distance (NOHD) vs Cutoff
— / 30.0 cm ToF Guard
7 mm pupil MPE limit: 25.46 W/m² (0.98 mW)
Truck Cab Eye Clearance (@ 2m)
—
Above 2.60 m bus/truck driver eye height
Prototype Mass & Runtime
8.9 hrs • 210 g total
Shoulder pod + 21700 chest battery pack

1. Optical & Posture Parameters

Peak Diode Optical Power 20.0 mW
Modulation Duty Cycle (8 Hz Pulse) 50%
Powell Lens Fan Angle (Fore-Aft Spread) 30°
Beam Center Elevation Angle (Above Horiz.) 65°
ToF Proximity Cutoff Guard Distance 30 cm
IEC 60825-1 Pupil & Irradiance Readout
At r = 10 cm (Standard Eval):—
At ToF Cutoff Boundary:—
At r = 300 m (Aircraft CFZ):—

Road Sightline & Overhead "AeroFin" Geometry

Live elevation cone, ToF proximity shield, and truck/car driver sightlines

INTERLOCK: ARMED & SAFE

Atmospheric Side-Scatter Visibility Across Weather Conditions

Condition Sheet Luminance Sky Contrast Est. Detection Range Conspicuity Assessment

2. Interactive 3D Shoulder Pod CAD (LSJ-POD-REV1)

Drag on the 3D viewport to rotate • Color-coded subsystems with 18 mm medial glare baffle, sloped hydrophobic window, and dual Powell fan ports

⬇ Download STL (382 KB) ⬇ Download OpenSCAD (.scad)
Acromion Saddle (68×44 mm) IP65 Pod Body 18 mm Medial Glare Baffle (+Y) 520 nm Forward Fan (+X) 638 nm Rear Fan (-X) VL53L4CD ToF Guard
Parametric OpenSCAD Source (cad/shoulder_pod.scad)
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3A. Electronics Schematic & Triple-AND Safety Gate

Stored in /home/nixos/laser-safety-jacket/electronics/SCHEMATIC_AND_NETLIST.md

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3B. Real-Time Safety Interlock Firmware (C++)

Stored in /home/nixos/laser-safety-jacket/firmware/lsj_safety_controller.cpp

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4. Laser Eye Safety Failure Mode & Effects Analysis (FMEA)

Single-fault tolerance verification per IEC 60825-1 & ISO 13849-1 • Stored in docs/FMEA.json

ID Subsystem Failure Mode Potential Hazard / Effect S × O × D = RPN Hardware & Optical Mitigation

5A. System Requirements Specification (SRS v1.0)

Stored in docs/SRS.md

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5B. Foundational Architecture Trade-Offs

Stored in docs/ARCHITECTURE_TRADEOFFS.md

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6. Prototype Bill of Materials (BOM) & Power/Mass Budget

Stored in /home/nixos/laser-safety-jacket/docs/BOM.json

ID Category Part Number Engineering Description Qty Mass (g) Avg Power (mW) Ext. Cost